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Home > Products > 35-220KV Power Substation Equipment > SF6 Circuit Breaker > ZCW 72.5 126.5 L Open Air Type High Voltage Assembled Switchgear 72.5kV Gas Insulated Circuit Breaker Outdoor AIS Switchgear for Substation

ZCW 72.5 126.5 L Open Air Type High Voltage Assembled Switchgear 72.5kV Gas Insulated Circuit Breaker Outdoor AIS Switchgear for Substation

    ZCW 72.5 126.5 L Open Air Type High Voltage Assembled Switchgear 72.5kV Gas Insulated Circuit Breaker Outdoor AIS Switchgear for Substation

    The ZCW 72.5 126.5 L Open Air Type High Voltage Assembled Switchgear combines 72.5kV gas-insulated circuit breaker technology with robust outdoor AIS design, providing reliable, durable, and high-performance electrical protection for substations. Ideal for efficient power distribution, fault management, and outdoor high-voltage applications, it ensures safe and stable operation under demanding conditions.
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Structural Features

The circuit breaker, disconnecting switch, grounding switch, current transformer, busbar, and other components are organically combined on a grounded steel frame, resulting in a compact structure. It occupies only 30%-50% of the space compared to a separate-type configuration, offering significant advantages such as land savings and reduced construction costs.


The entire compartment is prefabricated in the factory, with assembly and all commissioning completed before shipment, allowing for transportation as a complete unit to the installation site. This greatly shortens the installation period. The design utilizes highly proven, high-performance arc-extinguishing chambers and disconnecting switches, which require minimal maintenance and have high reliability.


The self-supporting busbar, prefabricated in the factory, eliminates the need for the user to build a frame. The layout is flexible and can accommodate various wiring configurations. The circuit breaker can be fully lowered for maintenance or replacement. In the event of a failure, the downtime can be reduced to less than 3 hours, minimizing power outages.

Main Technical Parameters of Circuit Breaker

No.NameUnitParameter
1Rated voltagekV72.5
2Rated power frequency withstand voltage (1 Minute) – GroundedkV160

Rated power frequency withstand voltage (1 Minute) – Contact gapkV200
3Rated lightning impulse withstand voltage – GroundedkV350

Rated lightning impulse withstand voltage – Contact gapkV410
4Power frequency withstand voltage of SF6 gas at zero gauge pressure (5 min)kV84
5Rated frequencyHz50
6Rated currentA3150
7First level coefficient
1.5
8Rated short-circuit breaking currentkA31.5
9Rated short-circuit making current (peak value)kA80
10Rated short-circuit withstand currentkA31.5
11Rated peak withstand currentkA80
12Rated short circuit durations4
13Rated out of step breaking currentkA8
14Short-range fault breaking currentkA90%Ik, 75%Ik
15Rated line charging switching currentA10
16Rated operating sequence
0-0.3s-CO-180s-CO
17Main circuit resistanceµΩ≤ 40
18Rated sulfur hexafluoride gas pressure (20°C gauge pressure)MPa0.5
19Alarm/minimum function pressure (20°C gauge pressure)MPa0.45±0.03
20SF6 gas annual leakage rate
<0.5%
21Gas moisture content (V/V)
≤150×10⁻⁶
22Mechanical lifeTimes10000
23Radio interference levelµV≤500
24Creep distance – Contact gapmm2585

Creep distance – Groundedmm2248
25Weight of each unit filled with SF6 gaskg10
26Weight of each circuit breakerkg1300


The ZCW 72.5 126.5 L Open Air Type High Voltage Assembled Switchgear is a robust, high-voltage electrical distribution solution designed for outdoor substation applications. Combining 72.5kV gas-insulated circuit breaker (GIS) technology with open-air outdoor AIS (Air-Insulated Switchgear) design, it provides reliable, durable, and high-performance electrical protection.


This guide covers application scenarios, warranty policy, product advantages, and user guidance, making it an essential reference for engineers, substation operators, and procurement teams.


Product Overview

The ZCW 72.5 126.5 L is engineered for high-voltage outdoor distribution networks, offering enhanced durability, minimal maintenance, and operational safety. Its combination of GIS and AIS technologies allows flexible deployment, high reliability, and rapid response to electrical faults.

Key Highlights

  • Rated Voltage: 72.5kV

  • Open-Air Type Design: Simplifies inspection and maintenance

  • Gas-Insulated Circuit Breaker (GIS): Provides superior arc quenching

  • Outdoor AIS Configuration: Withstands harsh environmental conditions

  • Durable and Reliable: Ensures long-term performance under extreme weather

  • Integrated Protection: Combines switching, monitoring, and control functions


Technical Specifications

ParameterValue
Product ModelZCW 72.5 126.5 L Open Air Type Switchgear
Rated Voltage72.5 kV
Rated Current1250A – 3150A (configurable)
Short-Circuit Breaking Capacity20kA – 31.5kA
Insulation MediumSF6 Gas (GIS) / Air (AIS)
Mechanical Endurance≥ 10,000 operations
Operating Temperature-40°C to +50°C
ApplicationsOutdoor substations, industrial high-voltage networks

Application Scenarios

The ZCW 72.5 126.5 L switchgear is suitable for a variety of high-voltage applications, including:

  1. Outdoor Substations

    • Provides reliable switching and protection for transmission and distribution lines.

    • Ensures operational stability under extreme weather conditions.

  2. Industrial Power Networks

    • Protects heavy industrial machinery and high-capacity loads from overloads and short circuits.

    • Integrates with automation and monitoring systems for efficient energy management.

  3. Renewable Energy Substations

    • Ideal for solar, wind, and hydroelectric facilities.

    • Guarantees safe power distribution and fault interruption in remote outdoor installations.

  4. Urban and Critical Infrastructure

    • Supports data centers, airports, and commercial high-voltage networks requiring high reliability.


Product Advantages

The ZCW 72.5 126.5 L offers distinct advantages over traditional outdoor switchgear:

1. High Reliability

  • Robust design ensures continuous operation in high-voltage networks.

  • GIS technology provides rapid arc extinction for high-current faults.

2. Multi-Functional Integration

  • Combines switching, monitoring, and protection in one unit.

  • Reduces installation space and simplifies substation layout.

3. Durability

  • Weather-resistant construction protects against dust, humidity, UV exposure, and mechanical stress.

  • Mechanical components tested for over 10,000 operations.

4. Maintenance-Friendly Open-Air Design

  • Easy access to busbars, breakers, and control modules reduces maintenance time.

  • Supports routine inspections, cleaning, and quick component replacement.

5. Energy Efficiency

  • Optimized contacts and busbars reduce energy losses.

  • Minimizes SF6 leakage with sealed GIS chambers for eco-friendly operation.


Performance Testing

Performance testing ensures the apparatus operates safely, reliably, and efficiently.

Electrical Testing

  • Insulation Resistance Test: Ensures proper separation between phases and ground.

  • Contact Resistance Test: Validates low energy loss at switching points.

  • High-Voltage Withstand Test: Confirms durability under transient overvoltage conditions.

Mechanical Testing

  • Operating Mechanism Test: Verifies smooth operation of manual and automatic controls.

  • Endurance Test: Simulates long-term operations to ensure reliability.

Functional Testing

  • Control System Verification: Checks interlocks, alarms, and remote control integration.

  • Arc Quenching Efficiency: Validates SF6 GIS or air-insulated chambers for fault interruption.


Warranty and Quality Assurance

The ZCW 72.5 126.5 L comes with comprehensive warranty and quality assurance policies:

Warranty Policy

  • Standard 12–24 months warranty depending on purchase agreement.

  • Covers manufacturing defects, electrical failures, and mechanical faults.

  • Includes technical support and component replacement during warranty period.

Quality Control

  • Manufactured in compliance with IEC 62271, GB/T standards, and international high-voltage regulations.

  • Each unit undergoes rigorous electrical, mechanical, and environmental testing.

  • Documentation includes test reports, inspection certificates, and installation manuals.

Open Air Type High Voltage Assembled Switchgear



User Guide

Proper operation and maintenance ensure long-term safe performance.

Installation Instructions

  1. Site Preparation: Ensure solid foundation, grounding, and clearance for maintenance.

  2. Positioning and Mounting: Align units for phase compatibility and optimal airflow.

  3. Electrical Connections: Verify all busbars, terminals, and control wiring per specifications.

  4. Operational Testing: Conduct manual and automatic switching tests.

Daily Operation

  • Check control signals, alarms, and breaker status.

  • Observe environmental conditions for dust, humidity, and temperature extremes.

Maintenance Tips

  • Inspect contacts, busbars, and insulators monthly.

  • Lubricate mechanical linkages quarterly.

  • Perform full annual inspection, including GIS chamber pressure, interlocks, and control system verification.

Safety Precautions

  • De-energize equipment before maintenance.

  • Use PPE and insulated tools.

  • Follow manufacturer’s torque and alignment specifications.


Case Studies and Application Examples

Case Study 1 – Industrial Power Network, Asia

  • Challenge: High-voltage distribution reliability in extreme weather.

  • Solution: Installed ZCW 72.5 126.5 L switchgear with GIS + AIS combination.

  • Result: Reduced downtime by 40%, simplified maintenance, and improved energy efficiency.

Case Study 2 – Renewable Energy Substation, Europe

  • Challenge: Integration of solar and wind power with stable protection.

  • Solution: Deployed ZCW 72.5 126.5 L for automated switching and monitoring.

  • Result: Achieved seamless power distribution with minimal operational risk.

Case Study 3 – Urban Substation, Middle East

  • Challenge: Space-constrained outdoor substation with high safety requirements.

  • Solution: Installed open-air type switchgear for easy access and rapid maintenance.

  • Result: Enhanced safety, reliable operation, and reduced maintenance costs.


Advantages for Buyers

  • High Reliability: Continuous operation under high-voltage conditions.

  • Durable Construction: Long-lasting performance in outdoor environments.

  • Maintenance Efficiency: Open-air design simplifies inspection and repair.

  • Multi-Functional: Switching, protection, and monitoring in one unit.

  • Energy Efficiency: Minimizes losses and complies with environmental standards.

  • Warranty Support: Technical assistance and replacement during warranty period.


The ZCW 72.5 126.5 L Open Air Type High Voltage Assembled Switchgear combines high-voltage GIS and outdoor AIS technology to deliver robust, reliable, and durable power distribution solutions. With advanced performance testing, comprehensive warranty, technical advantages, and user-friendly design, it is ideal for industrial substations, renewable energy facilities, and urban high-voltage networks.


By integrating application scenarios, product advantages, maintenance guidance, and real-world case studies, the ZCW 72.5 126.5 L ensures safe, efficient, and long-term operation in demanding outdoor electrical environments.


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